Expert Service in Gear Motor Repair: Comprehensive Solutions for Motor and Reducer

At CastelOmega, we know that a gear motor is a precision unit where the motor and gears must function in perfect harmony. A failure in either part halts its process. Our specialized technical service offers a complete gear motor repair, addressing everything from the motor winding to the replacement of gears and bearings of the reducer, ensuring lasting reliability and performance.

Expert Service in Gear Motor Repair: Comprehensive Solutions for Motor and Reducer

At CastelOmega, we know that a gear motor is a precision unit where the motor and gears must operate in perfect harmony. A failure in either part halts its process. Our specialized technical service offers a complete gear motor repair, addressing everything from motor winding to the replacement of gears and bearings in the reducer, ensuring lasting reliability and performance.

Request Quote to Repair Gear Motor

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Request Quote to Repair Gear Motor

✔️ Double specialization: Electrical motor repair and reducer mechanics.

✔️ Workshop equipped with a testing bench and precision tools.

✔️ Full warranty on the set: engine and gearbox.

Does a failure in a gear motor threaten to stop a production line?

Difficulty in Finding an Exact Replacement
Finding a new gearbox with the same reduction ratio, mounting style, shaft diameter, and power can be a slow and costly process, especially in old or specialized machinery.
Oil Leaks and Lubrication Failure
One of the most common and damaging failures. Oil leaks due to worn seals cause a catastrophic failure of the gears due to lack of lubrication, in addition to generating safety and cleanliness issues in your plant.
Noise, Vibration, and Mechanical Failures
Noises of "scraping", vibrations, or a sudden blockage are symptoms of worn gears or bearings in the gearbox. Ignoring them leads to destructive failure and costly production downtime.
Need for a Workshop with Double Competence
Many workshops can repair the engine or the reducer, but few have the capacity to diagnose and repair the assembly comprehensively. A partial repair is usually a temporary and risky solution.
Difficulty in Finding an Exact Replacement
Finding a new gearbox with the same reduction ratio, mounting style, shaft diameter, and power can be a slow and costly process, especially in old or specialized machinery.
Oil Leaks and Lubrication Failure
One of the most common and damaging failures. Oil leaks due to worn seals cause a catastrophic failure of the gears due to lack of lubrication, in addition to generating safety and cleanliness issues in your plant.
Noise, Vibration, and Mechanical Failures
Noises of "scraping", vibrations, or a sudden blockage are symptoms of worn gears or bearings in the gearbox. Ignoring them leads to destructive failure and costly production downtime.
Need for a Workshop with Double Competence
Many workshops can repair the engine or the reducer, but few have the capacity to diagnose and repair the assembly comprehensively. A partial repair is usually a temporary and risky solution.
Difficulty in Finding an Exact Replacement
Finding a new gearbox with the same reduction ratio, mounting style, shaft diameter, and power can be a slow and costly process, especially in old or specialized machinery.
Oil Leaks and Lubrication Failure
One of the most common and damaging failures. Oil leaks due to worn seals cause a catastrophic failure of the gears due to lack of lubrication, in addition to generating safety and cleanliness issues in your plant.
Noise, Vibration, and Mechanical Failures
Noises of "scraping", vibrations, or a sudden blockage are symptoms of worn gears or bearings in the gearbox. Ignoring them leads to destructive failure and costly production downtime.
Need for a Workshop with Double Competence
Many workshops can repair the engine or the reducer, but few have the capacity to diagnose and repair the assembly comprehensively. A partial repair is usually a temporary and risky solution.
Difficulty in Finding an Exact Replacement
Finding a new gearbox with the same reduction ratio, mounting style, shaft diameter, and power can be a slow and costly process, especially in old or specialized machinery.
Oil Leaks and Lubrication Failure
One of the most common and damaging failures. Oil leaks due to worn seals cause a catastrophic failure of the gears due to lack of lubrication, in addition to generating safety and cleanliness issues in your plant.
Noise, Vibration, and Mechanical Failures
Noises of "scraping", vibrations, or a sudden blockage are symptoms of worn gears or bearings in the gearbox. Ignoring them leads to destructive failure and costly production downtime.
Need for a Workshop with Double Competence
Many workshops can repair the engine or the reducer, but few have the capacity to diagnose and repair the assembly comprehensively. A partial repair is usually a temporary and risky solution.

Difficulty in Finding an Exact Replacement
Finding a new gearbox with the same reduction ratio, mounting style, shaft diameter, and power can be a slow and costly process, especially in old or specialized machinery.
Oil Leaks and Lubrication Failure
One of the most common and damaging failures. Oil leaks due to worn seals cause a catastrophic failure of the gears due to lack of lubrication, in addition to generating safety and cleanliness issues in your plant.
Noise, Vibration, and Mechanical Failures
Noises of "scraping", vibrations, or a sudden blockage are symptoms of worn gears or bearings in the gearbox. Ignoring them leads to destructive failure and costly production downtime.
Need for a Workshop with Double Competence
Many workshops can repair the engine or the reducer, but few have the capacity to diagnose and repair the assembly comprehensively. A partial repair is usually a temporary and risky solution.
Difficulty in Finding an Exact Replacement
Finding a new gearbox with the same reduction ratio, mounting style, shaft diameter, and power can be a slow and costly process, especially in old or specialized machinery.
Oil Leaks and Lubrication Failure
One of the most common and damaging failures. Oil leaks due to worn seals cause a catastrophic failure of the gears due to lack of lubrication, in addition to generating safety and cleanliness issues in your plant.
Noise, Vibration, and Mechanical Failures
Noises of "scraping", vibrations, or a sudden blockage are symptoms of worn gears or bearings in the gearbox. Ignoring them leads to destructive failure and costly production downtime.
Need for a Workshop with Double Competence
Many workshops can repair the engine or the reducer, but few have the capacity to diagnose and repair the assembly comprehensively. A partial repair is usually a temporary and risky solution.
Difficulty in Finding an Exact Replacement
Finding a new gearbox with the same reduction ratio, mounting style, shaft diameter, and power can be a slow and costly process, especially in old or specialized machinery.
Oil Leaks and Lubrication Failure
One of the most common and damaging failures. Oil leaks due to worn seals cause a catastrophic failure of the gears due to lack of lubrication, in addition to generating safety and cleanliness issues in your plant.
Noise, Vibration, and Mechanical Failures
Noises of "scraping", vibrations, or a sudden blockage are symptoms of worn gears or bearings in the gearbox. Ignoring them leads to destructive failure and costly production downtime.
Need for a Workshop with Double Competence
Many workshops can repair the engine or the reducer, but few have the capacity to diagnose and repair the assembly comprehensively. A partial repair is usually a temporary and risky solution.
Difficulty in Finding an Exact Replacement
Finding a new gearbox with the same reduction ratio, mounting style, shaft diameter, and power can be a slow and costly process, especially in old or specialized machinery.
Oil Leaks and Lubrication Failure
One of the most common and damaging failures. Oil leaks due to worn seals cause a catastrophic failure of the gears due to lack of lubrication, in addition to generating safety and cleanliness issues in your plant.
Noise, Vibration, and Mechanical Failures
Noises of "scraping", vibrations, or a sudden blockage are symptoms of worn gears or bearings in the gearbox. Ignoring them leads to destructive failure and costly production downtime.
Need for a Workshop with Double Competence
Many workshops can repair the engine or the reducer, but few have the capacity to diagnose and repair the assembly comprehensively. A partial repair is usually a temporary and risky solution.

ELECTRIC MOTORS

CastelOmega is a company specialized in the repair, renewal, exchange, and testing of all types of electric motors from all brands, types, and series.

ELECTRIC MOTORS

CastelOmega is a company specialized in the repair, renewal, exchange, and testing of all types of electric motors from all brands, types, and series.

ELECTRO WELDING MACHINES AND PRECISION HEADS

We repair electric spindle motors and precision heads with chrome plating and cone grinding. We replace key components and perform geometry, vibration, and balancing tests. Before delivery, we subject them to hours of operation to ensure their quality.

ELECTRO WELDING MACHINES AND PRECISION HEADS

INDUSTRIAL ELECTRONICS

We repair frequency converters, starters, power supplies, and industrial PLCs. We test each piece of equipment under load on our test benches to ensure its operation. Additionally, we have a large stock of spare parts and new, refurbished, and interchangeable products.

INDUSTRIAL ELECTRONICS

ASISTENCIA TÉCNICA

Our technicians will go to your facilities to meet the most demanding needs. From resolving a machine breakdown, disassembly/assembly of equipment, performing on-site maintenance or repairs, to studying updates for obsolete machinery (retrofit).

ASISTENCIA TÉCNICA

R&D PROJECTS

We design and manufacture testing equipment and custom test benches. We carry out the re-engineering of machinery and the machining of custom parts. Additionally, we offer engineering services for third parties.

R&D PROJECTS

Our solution

Comprehensive Reconstruction of Gear Motors

Complete Speed Reducer Repair

Inspection and Replacement of Gears

Electric Motor Repair (AC/DC)

Precision Adjustment and Quality Control

Functionality Tests of the Set

Repair of All Types of Reducers

Your Specialist Workshop in Gear Motors

DOUBLE SPECIALIZATION: ELECTRICAL AND MECHANICAL

We are one of the few workshops that integrates a deep knowledge of electric motor repair with the precision mechanics required for gearbox repairs. We offer you a unique and complete solution.

SIGNIFICANT SAVINGS COMPARED TO REPLACEMENT

The reconstruction of a gearmotor can lead to savings of up to 60% compared to purchasing a new unit, without the long delivery times and adaptation issues.

SOLUTIONS FOR SPECIAL AND OBSOLETE REDUCERS

Our ability to repair and manufacture components allows us to give a second life to special, old or discontinued gear motors for which there is no longer manufacturer support.

COMPREHENSIVE WARRANTY ON THE COMPLETE SET

Our repair is not a patch. It is a complete reconstruction that ensures reliability and performance of the engine in the most demanding high torque and variable speed applications in the industry.

They trust us

TESTIMONIALS

Our Process for Repairing a Gear Motor: Comprehensive Methodology in 4 Phases

O1

01

Reception and Preliminary Diagnosis

Upon receiving your gear motor, we perform an external inspection for cracks or leaks. We conduct initial electrical tests on the motor and evaluate the noise and vibration of the assembly for a preliminary diagnosis.

O2

Decoupling, Dismantling, and Internal Analysis

We uncoupled the motor from the reducer and completely disassembled both parts. A detailed analysis of the condition of each gear, shaft, bearing, and the winding of the motor is carried out to prepare the detailed budget.

O3

Repair of Components (Motor and Reducer)

With your approval, we repair or replace all defective components: motor winding, bearings, seals, gaskets, and gears. A meticulous job is done on each of the parts.

O4

Assembly, Quality Testing and Delivery

We assemble the reducer, fill it with the specific oil, and attach the motor. The assembly undergoes operational testing to check for leaks, noise levels, and temperature. Finally, it is painted and prepared for delivery with its warranty.

WE WILL GET BACK TO YOU AS SOON AS POSSIBLE!

Contact Our Gear Motor Specialists

For a more accurate assessment, please provide us with the details of your gear motor's plate (brand, model, reduction ratio "i", and motor power) and a description of the fault.

Expert Service in Gear Motor Repair: Comprehensive Solutions for Motor and Reducer

Expert Service in Gear Motor Repair: Comprehensive Solutions for Motor and Reducer

✔️ Double specialization: Electrical motor repair and reducer mechanics.

✔️ Double specialization: Electrical motor repair and reducer mechanics.

✔️ Double specialization: Electrical motor repair and reducer mechanics.

✔️ Workshop equipped with a testing bench and precision tools.

✔️ Workshop equipped with a testing bench and precision tools.

✔️ Workshop equipped with a testing bench and precision tools.

✔️ Full warranty on the set: engine and gearbox.

✔️ Full warranty on the set: engine and gearbox.

✔️ Full warranty on the set: engine and gearbox.

Does a failure in a gear motor threaten to stop a production line?

Does a failure in a gear motor threaten to stop a production line?

Difficulty in Finding an Exact Replacement

Oil Leaks and Lubrication Failure

Noise, Vibration, and Mechanical Failures

Need for a Workshop with Double Competence

Difficulty in Finding an Exact Replacement

Oil Leaks and Lubrication Failure

Noise, Vibration, and Mechanical Failures

Need for a Workshop with Double Competence

ELECTRIC MOTORS

ELECTRIC MOTORS

ELECTRO WELDING MACHINES AND PRECISION HEADS

ELECTRO WELDING MACHINES AND PRECISION HEADS

INDUSTRIAL ELECTRONICS

INDUSTRIAL ELECTRONICS

ASISTENCIA TÉCNICA

ASISTENCIA TÉCNICA

R&D PROJECTS

R&D PROJECTS

Our solution

Our solution

Our solution

Comprehensive Reconstruction of Gear Motors

Complete Speed Reducer Repair

Complete Speed Reducer Repair

Inspection and Replacement of Gears

Inspection and Replacement of Gears

Electric Motor Repair (AC/DC)

Precision Adjustment and Quality Control

Functionality Tests of the Set

Repair of All Types of Reducers

Your Specialist Workshop in Gear Motors

DOUBLE SPECIALIZATION: ELECTRICAL AND MECHANICAL

DOUBLE SPECIALIZATION: ELECTRICAL AND MECHANICAL

We are one of the few workshops that integrates a deep knowledge of electric motor repair with the precision mechanics required for gearbox repairs. We offer you a unique and complete solution.

SIGNIFICANT SAVINGS COMPARED TO REPLACEMENT

The reconstruction of a gearmotor can lead to savings of up to 60% compared to purchasing a new unit, without the long delivery times and adaptation issues.

SOLUTIONS FOR SPECIAL AND OBSOLETE REDUCERS

Our ability to repair and manufacture components allows us to give a second life to special, old or discontinued gear motors for which there is no longer manufacturer support.

COMPREHENSIVE WARRANTY ON THE COMPLETE SET

Our repair is not a patch. It is a complete reconstruction that ensures reliability and performance of the engine in the most demanding high torque and variable speed applications in the industry.

They trust us

TESTIMONIALS

TESTIMONIALS

Toni Gallart

Jordi Preziss

Mark Rodriguez

Ana Jimenez Marfil

Toni Gallart

Jordi Preziss

Mark Rodriguez

Ana Jimenez Marfil

Toni Gallart

Jordi Preziss

Mark Rodriguez

Ana Jimenez Marfil

Our Process for Repairing a Gear Motor: Comprehensive Methodology in 4 Phases

O1

01

Reception and Preliminary Diagnosis

Reception and Preliminary Diagnosis

Reception and Preliminary Diagnosis

O2

Decoupling, Dismantling, and Internal Analysis

Decoupling, Dismantling, and Internal Analysis

Decoupling, Dismantling, and Internal Analysis

O3

Repair of Components (Motor and Reducer)

WE ARE BACKED BY THE EXPERIENCE OF WORK DONE
FOR THE BEST BRANDS IN THE MARKET

OUR EXPERIENCE SUPPORTS THE WORK DONE
FOR THE BEST BRANDS IN THE MARKET

WE ARE BACKED BY THE EXPERIENCE OF WORK DONE
FOR THE BEST BRANDS IN THE MARKET