Expert Service in Direct Current (DC) Motor Repair: Extending the Life of Your Critical Machinery

At CastelOmega, we are true specialists in the repair of direct current motors. We understand the technology of commutators, brushes, and armatures, and we know that these motors are the heart of demanding and irreplaceable applications. We offer a repair and rebuilding service that restores reliability and performance to your equipment, being the most effective solution for obsolete or high-torque machinery.

Expert Service in Direct Current (DC) Motor Repair: Extending the Life of Your Critical Machinery

At CastelOmega, we are true specialists in the repair of direct current motors. We understand the technology of commutators, brushes, and armatures, and we know that these motors are the heart of demanding and irreplaceable applications. We offer a repair and rebuilding service that restores reliability and performance to your equipment, being the most effective solution for obsolete or high-torque machinery.

Request Quote for DC Motor Repair

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✔️ Specialists in DC motors of all powers and brands.

✔️ Equipped workshop for switch repairs and winding of armatures.

✔️ Guaranteed solution for obsolete or unsupported equipment.

Does a failure in a direct current motor threaten a critical application?

Obsolete Equipment without OEM Replacement
Your motor has been working for decades, but the original manufacturer no longer exists or does not offer spare parts. You face the risk of having to decommission a perfectly functional machine because you cannot repair the DC motor.
Switch Failures and Excessive Spark
An excessive spark in the brushes is a clear symptom of problems in the commutator. Ignoring it leads to premature wear, loss of power, and ultimately, to a catastrophic failure of the rotor.
Stop at Irreplaceable Machinery
The failure of a DC motor in a crane, extruder, roller, or elevator halts a critical process. Often, these machines do not have an easy modern replacement, making DC motor repair the only viable option.
Lack of Workshops with Real Experience in DC
Many modern workshops lack the knowledge and machinery to work with switches and armatures. Finding a technical service for DC motors with proven experience is becoming increasingly difficult and risky.
Obsolete Equipment without OEM Replacement
Your motor has been working for decades, but the original manufacturer no longer exists or does not offer spare parts. You face the risk of having to decommission a perfectly functional machine because you cannot repair the DC motor.
Switch Failures and Excessive Spark
An excessive spark in the brushes is a clear symptom of problems in the commutator. Ignoring it leads to premature wear, loss of power, and ultimately, to a catastrophic failure of the rotor.
Stop at Irreplaceable Machinery
The failure of a DC motor in a crane, extruder, roller, or elevator halts a critical process. Often, these machines do not have an easy modern replacement, making DC motor repair the only viable option.
Lack of Workshops with Real Experience in DC
Many modern workshops lack the knowledge and machinery to work with switches and armatures. Finding a technical service for DC motors with proven experience is becoming increasingly difficult and risky.
Obsolete Equipment without OEM Replacement
Your motor has been working for decades, but the original manufacturer no longer exists or does not offer spare parts. You face the risk of having to decommission a perfectly functional machine because you cannot repair the DC motor.
Switch Failures and Excessive Spark
An excessive spark in the brushes is a clear symptom of problems in the commutator. Ignoring it leads to premature wear, loss of power, and ultimately, to a catastrophic failure of the rotor.
Stop at Irreplaceable Machinery
The failure of a DC motor in a crane, extruder, roller, or elevator halts a critical process. Often, these machines do not have an easy modern replacement, making DC motor repair the only viable option.
Lack of Workshops with Real Experience in DC
Many modern workshops lack the knowledge and machinery to work with switches and armatures. Finding a technical service for DC motors with proven experience is becoming increasingly difficult and risky.
Obsolete Equipment without OEM Replacement
Your motor has been working for decades, but the original manufacturer no longer exists or does not offer spare parts. You face the risk of having to decommission a perfectly functional machine because you cannot repair the DC motor.
Switch Failures and Excessive Spark
An excessive spark in the brushes is a clear symptom of problems in the commutator. Ignoring it leads to premature wear, loss of power, and ultimately, to a catastrophic failure of the rotor.
Stop at Irreplaceable Machinery
The failure of a DC motor in a crane, extruder, roller, or elevator halts a critical process. Often, these machines do not have an easy modern replacement, making DC motor repair the only viable option.
Lack of Workshops with Real Experience in DC
Many modern workshops lack the knowledge and machinery to work with switches and armatures. Finding a technical service for DC motors with proven experience is becoming increasingly difficult and risky.

Obsolete Equipment without OEM Replacement
Your motor has been working for decades, but the original manufacturer no longer exists or does not offer spare parts. You face the risk of having to decommission a perfectly functional machine because you cannot repair the DC motor.
Switch Failures and Excessive Spark
An excessive spark in the brushes is a clear symptom of problems in the commutator. Ignoring it leads to premature wear, loss of power, and ultimately, to a catastrophic failure of the rotor.
Stop at Irreplaceable Machinery
The failure of a DC motor in a crane, extruder, roller, or elevator halts a critical process. Often, these machines do not have an easy modern replacement, making DC motor repair the only viable option.
Lack of Workshops with Real Experience in DC
Many modern workshops lack the knowledge and machinery to work with switches and armatures. Finding a technical service for DC motors with proven experience is becoming increasingly difficult and risky.
Obsolete Equipment without OEM Replacement
Your motor has been working for decades, but the original manufacturer no longer exists or does not offer spare parts. You face the risk of having to decommission a perfectly functional machine because you cannot repair the DC motor.
Switch Failures and Excessive Spark
An excessive spark in the brushes is a clear symptom of problems in the commutator. Ignoring it leads to premature wear, loss of power, and ultimately, to a catastrophic failure of the rotor.
Stop at Irreplaceable Machinery
The failure of a DC motor in a crane, extruder, roller, or elevator halts a critical process. Often, these machines do not have an easy modern replacement, making DC motor repair the only viable option.
Lack of Workshops with Real Experience in DC
Many modern workshops lack the knowledge and machinery to work with switches and armatures. Finding a technical service for DC motors with proven experience is becoming increasingly difficult and risky.
Obsolete Equipment without OEM Replacement
Your motor has been working for decades, but the original manufacturer no longer exists or does not offer spare parts. You face the risk of having to decommission a perfectly functional machine because you cannot repair the DC motor.
Switch Failures and Excessive Spark
An excessive spark in the brushes is a clear symptom of problems in the commutator. Ignoring it leads to premature wear, loss of power, and ultimately, to a catastrophic failure of the rotor.
Stop at Irreplaceable Machinery
The failure of a DC motor in a crane, extruder, roller, or elevator halts a critical process. Often, these machines do not have an easy modern replacement, making DC motor repair the only viable option.
Lack of Workshops with Real Experience in DC
Many modern workshops lack the knowledge and machinery to work with switches and armatures. Finding a technical service for DC motors with proven experience is becoming increasingly difficult and risky.
Obsolete Equipment without OEM Replacement
Your motor has been working for decades, but the original manufacturer no longer exists or does not offer spare parts. You face the risk of having to decommission a perfectly functional machine because you cannot repair the DC motor.
Switch Failures and Excessive Spark
An excessive spark in the brushes is a clear symptom of problems in the commutator. Ignoring it leads to premature wear, loss of power, and ultimately, to a catastrophic failure of the rotor.
Stop at Irreplaceable Machinery
The failure of a DC motor in a crane, extruder, roller, or elevator halts a critical process. Often, these machines do not have an easy modern replacement, making DC motor repair the only viable option.
Lack of Workshops with Real Experience in DC
Many modern workshops lack the knowledge and machinery to work with switches and armatures. Finding a technical service for DC motors with proven experience is becoming increasingly difficult and risky.

ELECTRIC MOTORS

CastelOmega is a company specialized in the repair, renewal, exchange, and testing of all types of electric motors from all brands, types, and series.

ELECTRIC MOTORS

CastelOmega is a company specialized in the repair, renewal, exchange, and testing of all types of electric motors from all brands, types, and series.

ELECTRO WELDING MACHINES AND PRECISION HEADS

We repair electric spindle motors and precision heads with chrome plating and cone grinding. We replace key components and perform geometry, vibration, and balancing tests. Before delivery, we subject them to hours of operation to ensure their quality.

ELECTRO WELDING MACHINES AND PRECISION HEADS

INDUSTRIAL ELECTRONICS

We repair frequency converters, starters, power supplies, and industrial PLCs. We test each piece of equipment under load on our test benches to ensure its operation. Additionally, we have a large stock of spare parts and new, refurbished, and interchangeable products.

INDUSTRIAL ELECTRONICS

ASISTENCIA TÉCNICA

Our technicians will go to your facilities to meet the most demanding needs. From resolving a machine breakdown, disassembly/assembly of equipment, performing on-site maintenance or repairs, to studying updates for obsolete machinery (retrofit).

ASISTENCIA TÉCNICA

R&D PROJECTS

We design and manufacture testing equipment and custom test benches. We carry out the re-engineering of machinery and the machining of custom parts. Additionally, we offer engineering services for third parties.

R&D PROJECTS

Our solution

A Comprehensive Reconstruction Service for DC Motors

Complete Diagnosis of DC Motors

Repair and Machining of Switches

Winding of Rotors and Field Poles

Supply and Adjustment of Brushes

Mechanical Repair and Balancing

Empty and Load Testing

Your Specialist Workshop in Direct Current Technology

TRUE SPECIALISTS IN DC MOTORS

We possess deep and specific knowledge in the repair of direct current motors, a discipline that many other workshops no longer master. We are the guarantee for the survival of your most classic equipment.

CAPACITY TO RECOVER OBSOLETE EQUIPMENT

We do not depend on manufacturers. Our ability to machine switches, manufacture windings, and adapt components allows us to give a second life to motors that others would consider lost.

WORKSHOP EQUIPPED FOR COMPLEX REPAIRS

We have lathes for rectifying collectors, machinery for reducing mica shims, dynamic balancers, and specific test benches for the repair of DC motors.

PERFORMANCE AND RELIABILITY GUARANTEE

Our repair is not a patch. It is a complete reconstruction that ensures reliability and performance of the engine in the most demanding high torque and variable speed applications in the industry.

They trust us

TESTIMONIALS

Our Process for Repairing a DC Motor: Methodology and Control in 4 Phases

O1

01

Reception and Preliminary Diagnosis

Upon receiving your DC motor, we conduct a thorough visual inspection of the condition of the commutator and the brushes. Initial electrical measurements are taken to provide an initial assessment of the extent of the damage.

O2

Complete Disassembly and Technical Analysis

We disassembled the motor completely, separating the rotor from the casing. The wear of the commutator, the condition of the field windings, and the rotor are thoroughly analyzed, and a detailed repair plan and budget are prepared.

O3

Reconstruction (Machining, Winding, Assembly)

With your approval, we proceed with the reconstruction. This includes machining the commutator, rewinding if necessary, replacing bearings and brushes, and precision assembly of the entire set.

O4

Settlement of Escobillas and Final Tests

Once assembled, the crucial process of settling the new brushes is carried out to ensure perfect contact. Finally, the motor is subjected to tests on the bench, painted, and prepared for delivery with its warranty.

WE WILL GET BACK TO YOU AS SOON AS POSSIBLE!

Contact Our Specialists in Direct Current Motors

For a more accurate assessment, please provide us with the data from your DC motor's nameplate (power, voltage, RPM) and a description of the failure or the application in which it operates.

Expert Service in Direct Current (DC) Motor Repair: Extending the Life of Your Critical Machinery

Expert Service in Direct Current (DC) Motor Repair: Extending the Life of Your Critical Machinery

✔️ Specialists in DC motors of all powers and brands.

✔️ Specialists in DC motors of all powers and brands.

✔️ Specialists in DC motors of all powers and brands.

✔️ Equipped workshop for switch repairs and winding of armatures.

✔️ Equipped workshop for switch repairs and winding of armatures.

✔️ Equipped workshop for switch repairs and winding of armatures.

✔️ Guaranteed solution for obsolete or unsupported equipment.

✔️ Guaranteed solution for obsolete or unsupported equipment.

✔️ Guaranteed solution for obsolete or unsupported equipment.

Does a failure in a direct current motor threaten a critical application?

Does a failure in a direct current motor threaten a critical application?

Obsolete Equipment without OEM Replacement

Switch Failures and Excessive Spark

Stop at Irreplaceable Machinery

Lack of Workshops with Real Experience in DC

Obsolete Equipment without OEM Replacement

Switch Failures and Excessive Spark

Stop at Irreplaceable Machinery

Lack of Workshops with Real Experience in DC

ELECTRIC MOTORS

ELECTRIC MOTORS

ELECTRO WELDING MACHINES AND PRECISION HEADS

ELECTRO WELDING MACHINES AND PRECISION HEADS

INDUSTRIAL ELECTRONICS

INDUSTRIAL ELECTRONICS

ASISTENCIA TÉCNICA

ASISTENCIA TÉCNICA

R&D PROJECTS

R&D PROJECTS

Our solution

Our solution

Our solution

A Comprehensive Reconstruction Service for DC Motors

Complete Diagnosis of DC Motors

Complete Diagnosis of DC Motors

Repair and Machining of Switches

Repair and Machining of Switches

Winding of Rotors and Field Poles

Supply and Adjustment of Brushes

Mechanical Repair and Balancing

Empty and Load Testing

Your Specialist Workshop in Direct Current Technology

TRUE SPECIALISTS IN DC MOTORS

TRUE SPECIALISTS IN DC MOTORS

We possess deep and specific knowledge in the repair of direct current motors, a discipline that many other workshops no longer master. We are the guarantee for the survival of your most classic equipment.

CAPACITY TO RECOVER OBSOLETE EQUIPMENT

We do not depend on manufacturers. Our ability to machine switches, manufacture windings, and adapt components allows us to give a second life to motors that others would consider lost.

WORKSHOP EQUIPPED FOR COMPLEX REPAIRS

We have lathes for rectifying collectors, machinery for reducing mica shims, dynamic balancers, and specific test benches for the repair of DC motors.

PERFORMANCE AND RELIABILITY GUARANTEE

Our repair is not a patch. It is a complete reconstruction that ensures reliability and performance of the engine in the most demanding high torque and variable speed applications in the industry.

They trust us

TESTIMONIALS

TESTIMONIALS

Toni Gallart

Jordi Preziss

Mark Rodriguez

Ana Jimenez Marfil

Toni Gallart

Jordi Preziss

Mark Rodriguez

Ana Jimenez Marfil

Toni Gallart

Jordi Preziss

Mark Rodriguez

Ana Jimenez Marfil

Our Process for Repairing a DC Motor: Methodology and Control in 4 Phases

O1

01

Reception and Preliminary Diagnosis

Reception and Preliminary Diagnosis

Reception and Preliminary Diagnosis

O2

Complete Disassembly and Technical Analysis

Complete Disassembly and Technical Analysis

Complete Disassembly and Technical Analysis

O3

Reconstruction (Machining, Winding, Assembly)

WE ARE BACKED BY THE EXPERIENCE OF WORK DONE
FOR THE BEST BRANDS IN THE MARKET

WE ARE BACKED BY THE EXPERIENCE OF WORK DONE
FOR THE BEST BRANDS IN THE MARKET

OUR EXPERIENCE SUPPORTS THE WORK DONE
FOR THE BEST BRANDS IN THE MARKET